Este programa de treinamento foi desenvolvido para atender as necessidades de treinamento em retrabalho, reparo e modificação de produtos eletrônicos envolvendo tecnologia convencional (PTH) e tecnologia SMT (o curso visa atender grande faixa de produtos eletrônicos com tecnologia PTH e SMT tradicional). O programa de treinamento da IPC é baseado em técnicas aprovadas pela industria apresentadas na norma de retrabalho IPC7711 e norma de reparo e modificação de produtos eletrônicos IPC7721. A IPC (Association Connecting Electronics Industries) é a instituição de referência mundial responsavel pela padronização técnica em manufatura eletrônica. Os padrões IPC possuem abrangência em produtos eletrônicos comerciais (classe I), industriais (classe II) e militares (classe III).

A quem atende este programa de treinamento?

Não existe nenhum requerimento formal para participação no treinamento; contudo o aluno deve ter o mínimo de habilidade em soldagem manual. Pessoal da produção (manufatura), laboratórios e garantia da qualidade são candidatos a receberem este treinamento.

Qual a abrangência deste treinamento?

Atividades práticas com componentes BGA´s não são desenvolvidas neste curso. Teoria e critérios de processo em soldagem lead free são apresentados no módulo 1.A descrição dos módulos é apresentado a seguir:

Módulo 1: Procedimentos comuns as normas IPC7711 e IPC7721
Módulo 2: Técnicas de emendas de fio
Módulo 3: Retrabalho de componentes convencionais ? PTH
Módulo 4: Remoção e instalação de componentes CHIPS E MELF
Módulo 5: Remoção e instalação de componentes SOIC E SOT
Módulo 6: Remoção e instalação de componentes QFP E PLCC
Módulo 7: Técnicas de reparos de pads, ilhas, trilhas e furos metalizados
Módulo 8: Técnicas em reparo de laminados(delaminação, queimado, furos de
fixação danificados, cantos danificados, torção e empenamento da PCI.
Módulo 9: Técnicas de identificação, remoção e aplicação de "conformal coating"

Célula company is offering this Operator Proficiency program teaching industry-approved techniques on through hole and surface mount rework, land, conductor and laminate repair. Students will learn the different types of printed wiring boards, level of repair conformance, and the training and skills appropriate to repair actions based on the procedures from the IPC-7711 Rework of Electronic Assemblie s and the IPC-7721 Repair and Modification of Printed Boards and Electronic Assemblies documents.

What does the training cover?

In Operator Proficiency training, only the introductory module, Common Procedures, is a required element. Other operator-level modules are taught based on a company's needs. Operators are considered certified for two years for any module in which they are trained. Modules 1,3,5,6,7, and 8 will be taught.

Training Topics Include:

Module 1: DOCUMENT INTRODUCTION AND COMMON PROCEDURES -

This module provides instruction for the scope, purpose, background, and controls of IPC-7711 and 7721. The process goals and guidelines associated with repair of surface mount and through-hole components, handling, EOS/ESD protection, cleaning, lead free soldering technology and preheating procedures essential to the rework and repair of assemblies will be reviewed in Module 1. An open book exam will be given at the completion of the class with a 70% score required. - 8 hrs.

Module 2: WIRE SPLICING -

This module includes lecture, Instructor demonstration for wire splicing, and operator proficiency in performing a wire splicing application. An open book exam will be given at the completion of the class with a score of 70% required. - 5 hrs.

Module 3: THROUGH-HOLE COMPONENTS -

This module includes lecture, Instructor demonstration and operator proficiency in performing through-hole component removal, land preparation, and component installation in accordance with IPC-7711. The Operator 's workmanship shall be graded in accordance with IPC-A-610 and an open book exam will be given at the completion of the class with a score of 70% required. - 7.5 hrs.

Module 4: CHIP & MELF COMPONENT REMOVAL/INSTALLATION -

This module includes, lecture, Instructor demonstration, and Operator proficiency for removing chip and MELF components, land preparation, and component installation in accordance with IPC-7711. The Operator 's workmanship shall be graded in accordance with IPC-A-610 and an open book exam will be given at the completion of the class with a score of 70% required. - 6 hrs.

Module 5: SOIC & SOT COMPONENT REMOVAL/INSTALLATION -

This module includes, lecture, Instructor demonstration, and Operator proficiency for removing SOIC and SOT components, land preparation, and component installation in accordance with IPC-7711. The Operator 's workmanship shall be graded in accordance with IPC-A-610 and an open book exam will be given at the completion of the class with a score of 70% required. - 6 hrs.

Module 6: J-LEAD & QFP COMPONENT REMOVAL/INSTALLATION -

This module includes, lecture, Instructor demonstration, and Operator proficiency for removing J-Lead and QFP components, land preparation, and component installation in accordance with IPC-7711. The Operator 's workmanship shall be graded in accordance with IPC-A-610 and an open book exam will be given at the completion of the class with a score of 70% required. - 7.5 hrs.

Module 7: PWB CIRCUIT REPAIR -

This module includes, lecture, Instructor demonstration, and Operator proficiency for repairing damaged circuit traces, termination areas, and plated through holes installations in accordance with IPC-7721. The Operator 's workmanship shall be graded in accordance with IPC-7721 and an open book exam will be given at the completion of the class with a score of 70% required. - 7.5 hrs.

Module 8: LAMINATE REPAIR -

This module includes, lecture, Instructor demonstration, and Operator proficiency of filling burned holes in laminate material, performing surface repair of damaged laminate and repairing damaged plated through holes by eyelet installation in accordance with IPC-7721. The Operator 's workmanship shall be graded in accordance with IPC-7721 and an open book exam will be given at the completion of the class with a score of 70% required. - 5.5 hrs. What Materials are Included?

Module 9: CONFORMAL COATING IDENTIFICATION, REMOVAL, AND REPLACEMENT -

This module includes, lecture, Instructor demonstration, and Operator proficiency for identifying, removing, and replacing conformal coating from PWA's in accordance with IPC-7721. The Operator 's workmanship shall be graded in accordance with IPC-7721 and an open book exam will be given at the completion of the class with a score of 70% required. - 5 hrs.

Each student who successfully completes the course will receive an IPC Rework, Repair, and Modification Operator Certificate of Proficiency. The certificate will indicate which of the 9 Modules was completed.
Upon completion of the IPC Rework, Repair and Modification Operator Proficiency course, Operators are certified for two years. At that time Operators will need to attend a recertification course to maintain IPC certification.

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